Overall Equipment Efficiency (OEE) is one of the best methods using measuring performance of production facilities. Having a mobile app to calculate OEE will make our work easy.
Share OEE is using messaging, email, Viber, etc
Use the share button on top to share your OEE. It will allow you to share OEE data (which is available on the screen) using any method your phone supports. (Email, sms, Viber, etc)
How to Use OEE Calculator
Please note that all 'time' values should be in the minutes.
Please note that total output, output per hour, reject and rework should use the same measurement. (Don’t use total output in kg and rejects in liters. Both should be in kg or liter)
Date
Select the date which data belongs
Machine
Enter the name of the Machine/Line to which data belongs.
Planned Working Time
This is the time which machine/line operates, including planned breakdown and meeting times. You can consider mealtime and teatime as your interest. If your Planned Working Time includes mealtimes and teatime, please add them to the Planned Down Time.
Planned Down Time
Enter any time that is included in Planned Working Time but need to exclude the time calculating OEE. Preventive Maintenance, Lunch, and teatime (if included in Planned Working Time) are examples.
Meeting Time
If you have any meeting enter the time taken for that here. (This time also not considering when calculating OEE)
Down Time
Enter any Down time occurred during working time.
Availability
Availability factor calculates using below formula
Availability % = (Planned Working Time – Planned Down Time – Meeting Time – Down Time) *100 / (Planned Working Time – Planned Down Time – Meeting Time)
Total Output
Enter the total output during the period. This should include Rejected Items & Reworked Items.
Output Rate
Enter the standard value here. Enter output per minute here.
Performance
Performance factor calculates using below formula
Performance % = (Total Output / Output per Hour) * 100 / (Planned Working Time – Planned Down Time – Meeting Time – Down Time)
Reject
Enter reject quantity during the period.
Rework
Enter rework quantity during the period.
Quality
Quality factor calculates using below formula
Quality % = (Total Output – Reject – Rework) *100 / Total Output
When you enter data, the app calculates the Availability, Performance and Quality when it has data to calculate those. If you enter any non-numeric value, you will receive an error message. After you enter all data, you can share it with others using the share button. You can clear the data using the “Clear” button.
Introduction
The Overall Equipment Effectiveness (OEE) Calculator is a valuable tool that empowers manufacturers to optimize their production processes, minimize downtime, and maximize output. It calculates OEE, a comprehensive metric that measures the effectiveness of manufacturing equipment, considering factors such as availability, performance, and quality.
Key Features
* Data Collection: The calculator collects data on machine uptime, downtime, production output, and quality defects.
* Real-Time Monitoring: It provides real-time monitoring of OEE and its contributing factors, enabling manufacturers to identify and address inefficiencies promptly.
* Trend Analysis: The calculator tracks OEE trends over time, helping manufacturers identify areas for improvement and evaluate the effectiveness of implemented changes.
* Customizable Settings: It allows manufacturers to customize parameters such as shift duration, downtime categories, and quality standards to align with their specific production processes.
* Detailed Reporting: The calculator generates detailed reports that provide insights into OEE performance, downtime analysis, and quality control.
Benefits of Using OEE Calculator
* Increased Productivity: By identifying and eliminating bottlenecks, manufacturers can enhance equipment utilization and increase production output.
* Reduced Downtime: The calculator helps manufacturers pinpoint the causes of downtime and develop strategies to minimize its impact.
* Improved Quality: By monitoring quality defects, manufacturers can identify and address quality issues, leading to reduced scrap and rework.
* Enhanced Competitiveness: By optimizing production efficiency, manufacturers can gain a competitive edge by delivering higher-quality products at lower costs.
* Informed Decision-Making: The detailed reports and trend analysis provided by the calculator empower manufacturers to make data-driven decisions to improve production processes.
Implementation and Best Practices
* Data Accuracy: Ensure accurate data collection to obtain reliable OEE results.
* Regular Monitoring: Regularly monitor OEE to identify and address any performance deviations.
* Root Cause Analysis: Investigate the root causes of downtime and quality issues to develop effective solutions.
* Continuous Improvement: Use OEE as a baseline for continuous improvement initiatives, aiming to increase productivity and minimize inefficiencies.
* Employee Involvement: Engage employees in the OEE improvement process to foster ownership and drive change.
Conclusion
The OEE Calculator is an indispensable tool for manufacturers seeking to optimize their production processes and achieve operational excellence. By providing comprehensive OEE measurement, real-time monitoring, and detailed reporting, the calculator empowers manufacturers to identify and address inefficiencies, improve equipment performance, and ultimately enhance their competitiveness in the global marketplace.
Overall Equipment Efficiency (OEE) is one of the best methods using measuring performance of production facilities. Having a mobile app to calculate OEE will make our work easy.
Share OEE is using messaging, email, Viber, etc
Use the share button on top to share your OEE. It will allow you to share OEE data (which is available on the screen) using any method your phone supports. (Email, sms, Viber, etc)
How to Use OEE Calculator
Please note that all 'time' values should be in the minutes.
Please note that total output, output per hour, reject and rework should use the same measurement. (Don’t use total output in kg and rejects in liters. Both should be in kg or liter)
Date
Select the date which data belongs
Machine
Enter the name of the Machine/Line to which data belongs.
Planned Working Time
This is the time which machine/line operates, including planned breakdown and meeting times. You can consider mealtime and teatime as your interest. If your Planned Working Time includes mealtimes and teatime, please add them to the Planned Down Time.
Planned Down Time
Enter any time that is included in Planned Working Time but need to exclude the time calculating OEE. Preventive Maintenance, Lunch, and teatime (if included in Planned Working Time) are examples.
Meeting Time
If you have any meeting enter the time taken for that here. (This time also not considering when calculating OEE)
Down Time
Enter any Down time occurred during working time.
Availability
Availability factor calculates using below formula
Availability % = (Planned Working Time – Planned Down Time – Meeting Time – Down Time) *100 / (Planned Working Time – Planned Down Time – Meeting Time)
Total Output
Enter the total output during the period. This should include Rejected Items & Reworked Items.
Output Rate
Enter the standard value here. Enter output per minute here.
Performance
Performance factor calculates using below formula
Performance % = (Total Output / Output per Hour) * 100 / (Planned Working Time – Planned Down Time – Meeting Time – Down Time)
Reject
Enter reject quantity during the period.
Rework
Enter rework quantity during the period.
Quality
Quality factor calculates using below formula
Quality % = (Total Output – Reject – Rework) *100 / Total Output
When you enter data, the app calculates the Availability, Performance and Quality when it has data to calculate those. If you enter any non-numeric value, you will receive an error message. After you enter all data, you can share it with others using the share button. You can clear the data using the “Clear” button.
Introduction
The Overall Equipment Effectiveness (OEE) Calculator is a valuable tool that empowers manufacturers to optimize their production processes, minimize downtime, and maximize output. It calculates OEE, a comprehensive metric that measures the effectiveness of manufacturing equipment, considering factors such as availability, performance, and quality.
Key Features
* Data Collection: The calculator collects data on machine uptime, downtime, production output, and quality defects.
* Real-Time Monitoring: It provides real-time monitoring of OEE and its contributing factors, enabling manufacturers to identify and address inefficiencies promptly.
* Trend Analysis: The calculator tracks OEE trends over time, helping manufacturers identify areas for improvement and evaluate the effectiveness of implemented changes.
* Customizable Settings: It allows manufacturers to customize parameters such as shift duration, downtime categories, and quality standards to align with their specific production processes.
* Detailed Reporting: The calculator generates detailed reports that provide insights into OEE performance, downtime analysis, and quality control.
Benefits of Using OEE Calculator
* Increased Productivity: By identifying and eliminating bottlenecks, manufacturers can enhance equipment utilization and increase production output.
* Reduced Downtime: The calculator helps manufacturers pinpoint the causes of downtime and develop strategies to minimize its impact.
* Improved Quality: By monitoring quality defects, manufacturers can identify and address quality issues, leading to reduced scrap and rework.
* Enhanced Competitiveness: By optimizing production efficiency, manufacturers can gain a competitive edge by delivering higher-quality products at lower costs.
* Informed Decision-Making: The detailed reports and trend analysis provided by the calculator empower manufacturers to make data-driven decisions to improve production processes.
Implementation and Best Practices
* Data Accuracy: Ensure accurate data collection to obtain reliable OEE results.
* Regular Monitoring: Regularly monitor OEE to identify and address any performance deviations.
* Root Cause Analysis: Investigate the root causes of downtime and quality issues to develop effective solutions.
* Continuous Improvement: Use OEE as a baseline for continuous improvement initiatives, aiming to increase productivity and minimize inefficiencies.
* Employee Involvement: Engage employees in the OEE improvement process to foster ownership and drive change.
Conclusion
The OEE Calculator is an indispensable tool for manufacturers seeking to optimize their production processes and achieve operational excellence. By providing comprehensive OEE measurement, real-time monitoring, and detailed reporting, the calculator empowers manufacturers to identify and address inefficiencies, improve equipment performance, and ultimately enhance their competitiveness in the global marketplace.
